2025 Durma TP123

Description

TP Turret Punch Press

TP Punch Press offers significantly faster punching speeds than mechanical turrets. The punching head stroke rates of 1200 strokes per minute during punching and 3200 per minute during marking. Also can be forming at punching speed. The machine control adjusts stroke travel speed and position. Simplifies setup of progressive forms, flanges, and embossments.

With roller technology are possible not only on straight geometries but also on curved and round areas. This method is of particular interest for sectors such as air conditioning technology.

Precise and High-Speed Turret

The punching head stroke rates of 1200 strokes per minute during punching and 3200 per minute during marking. Also can be forming at punching speed. The machine control adjusts stroke travel speed and position.

With its dynamic design, it is possible to obtain speeds of 116 m/min in X axis 80 m/min in Y axis 140 m/min simultaneously High acceleration (1g) is possible across the whole working range without any restriction.

Intelligent Hydraulics

• Highly dynamic punch drive with closed loop control

• New valve technology DECV: Direct Electronic Copy Valve

• Based on proven Voith H + L copy valve

• Rugged against mechanical stress

• Simple oil filtration is sufficient

• Directly operated, no hydraulic control circuit

• Very fast step response

• Very accurate proportional response

• Predefined machine cycles with programmable stroke parameters

• Process safety by feedback monitoring

• Improved diagnostics by pressure sensors

• Optimized power consumption with load-controlled active “two-pressure-system

High Quality Forming

Simplifies setup of progressive forms, flanges, and embossments. With roller technology are possible not only on straight geometries but also on curved and round areas. This method is of particular interest for sectors such as air conditioning technology. (Wheel tools, tapping tools) High speed marking.

3 Auto Index Stations

Provide maximum flexibility by simplifying tooling inventories and reducing tool setup time. Tools are rotatable in 0.01° increments enabling the processing of complex shaped parts with the minimum number of tools. Tool change takes less than 3 seconds to complete total turret movement and just 0,6 seconds for single tool. Forming almost at punching speed by closed loop hydraulic by H+L Hydraulic. A variable forming position ensures that forming operations can be carried out with minimal stroke travel. The dies are positioned below the table surface, preventing sheets from being scratched or caught, therefore micro tags can be reduced to minimum for more precision parts.

Reposition

It is possible to process sheet length over table length without need to reposition.

Work chute

To evacuate parts during punching also with sorting and stacking capacity. The parts chute, small parts up to 400 x 600 mm can be ejected directly into a parts container. An optional conveyor system. (optional)

Automatic Clamps

When punching thinner material, one of the problems is to control the sheet movement at non clamping area. To eliminate this matter 3 clamps or more is available.

Cadcam Software

Programming time minimized by using fast and easy CAD-CAM software (cncKAD) metalix. By choosing the effective position of the tool automatically to use maximum area of the sheet, additional reposition and work strips is eliminated.

Motion and Table

A new design of X and Y axis, direct drive technology is used. This will increase the performance and eliminates any loses from belts, gears or any transmission systems. Ball table mainly easy movement of the sheet, brush table is generally for sensitive and soft material punching for not to scratch the sheet. Both is available according to customer demands.

Control System

Siemens Sinumerik 840 DSL control system is applied for punching. Controls and screen are mounted on a mobile control panel. The control system and other hardware are mounted in a separate cabinet. Machining can be started with just a few steps. Network (ethernet) connection is available as well as programming on the control panel. UPS system prevents the control unit from the voltage fluctuations and cuts. Integrated online help messages answer all questions at the location they arise. The diagnostic concept provides visual depictions of any function faults. Remote diagnostics is a matter of course over Internet for diagnostics for machine controller.

Loading & Unloading System - Options

TP CELL automates efficiently raw material loading and unloading of ready components along with skeleton. TP CELL allows mixing of automatic and manual operations as needed from production point of view.

- Compact layout
- Process efficiency
- Unmanned production
- Automatic material loading and unloading of part along with skeleton
- Allows full manual process with machine as with stand-alone solutions.

Sheet Thickness Measurement System

To avoid multiple sheet metal processing, precision sheet thickness measurement system.

Sheet Separation System

Effective sheet separating system for separating sheets from one another

Standard Equipment

- Command pedal
- CAD-CAM software & Activator (Dongle)
- Control unit, Siemens Sinumerik 840 D SL Windows 7 operating system
- Remote diagnostic function
- Programming on the control panel
- Automatic clamp positioning (RP6 - RP9)
- Sheet set switches on clamps (RP6 - RP9)
- Network, Ethernet communication.
- Standard 6multi tool with punch and dies
- 6 pieces Durma tool and guide( gap 0.3 mm )
- round Ø8 round Ø10
- round Ø20
- rectangle 4 x 20
- square 7
- square 17
- Automatic tool lubrication
- Alignment Tools for Index Stations (D Station)
- Movable scrap box
- UPS for control panel
- USB driver
- Brush table
- Control panel
- Oil Cooler
- Reposition on X axis
- Manuel nesting
- Warning Lamp
- Light barriers for CE

Optional Equipment

- Additional clamps
- Special table
- Tools, Tool holders, reducers
- CAD-CAM SW Second activator (dongle)
- SW for Auto nesting & Wheel tools
- Additional table Air condition for electrical box
- Sheet deformation alert switch
- Work chute for RP6 - RP9
- Automatic lubrication for the machine
- UPS for machine ( 30KvA - 10 min )
- Transformator
- Auto Nesting and wheel soft